Pilot program is flying, Dank Dog update, and I got engaged!

Hi my brewing brothers and sisters!

I’m proud to say the first totally unplanned and off the cuff 12 gallon pilot batch at Big Dog’s has been brewed! Clyde brought the Sabco in, we picked up my chest freezer for fermenting, and on the path to brewing glory we were!

sabco with pro tools

One of the great things about homebrewing in a pro brewery is there is no shortage of handy tools to troubleshoot things like forgotten hop bags or a stuck mash.

Anyway, the batch we brewed is tentatively named What’s My Name Dog. It consists of a relatively clean base of 2-row, C-70, & Munich 10 and was viciously bombarded with over a pound of hops. I feel pretty safe posting the hop schedule since nobody will ever be able to round up this collection of hops again, including us.

whatsmynamedoghops

If for some reason you don’t see this monstrosity pouring on tap at the Draft House or at our Winterfest event on January 26th, it’s because it turned out subpar…or was so great that we drank it all ourselves.

In other news, Dank Dog Saison (a homebrew adventure) is down to 1.015 in 5 days and just got hit with a healthy dose of Columbus & Liberty dry hops. As you can see it’s rocking out with its heat belt.

dank dog

I tried mashing without a bag and then pouring the entire mash into a bottling bucket with the bag in it. I was hoping to up my efficiency a little, but only came in at around 68%.

sparge

Oh, and I got a new chest freezer! Although it’s currently being used in the pilot program, so it’s no longer full of delicious homebrew as pictured.

freezer

I’ve got starter wort cooling as we speak to whip up another batch on WLP 560 Classic Saison, so that’ll either be a New Year’s Eve or Day misadventure. Hopefully U Bottle It will be open when I get off work.

The other big brewery news is that we bottled Red Hydrant & Dirty Dog IPA on Wednesday for a launch at Sam’s Club. I only have one pic of the aftermath from that hectic day. HUGE thanks to Weston Barkley of Joseph James for coming and helping!

bottling mess

Otherwise the big news of the week is that my girlfriend and I got engaged! The wedding is likely a little ways off (when we can afford it), but we are happy and healthy and loving life! Here was the scene I came home to on Thursday:

rachel proposal

Good times indeed! Alright, I leave you with a couple pics of other random brewery life like my buddies at Joseph James graining out:

wes and justin

Our head brewer Dave Otto playing the drums:

dave drums

And Sam’s lovely collection of beer excrement on the floor:

yummy

Be well and prosper y’all!

My First Week @BigDogsBrewing and Other Homebrewing Fun

Hello brewing friends! I thought it might be nice to post an update on how my first 3 days of working at Big Dogs have been, not to mention my other brewing misadventures.

First I must include that today’s liquid inspiration is Sierra Nevada & Russian River’s Brux. This is my 3rd time having it and the last 2 times this ‘domesticated wild ale’ has been pretty nice. I was driven to try it again by comments made on the most recent Brewing Network Sunday Session. While they were answering a listener’s question I found out the primary yeast is Wyeast 3711 French Saison (also known as one of my absolute favorites) and it’s bottled with Brett B & Safbrew T58 (a spicy Belgian-style dry yeast). Not only did knowing all of the above warrant another crack at it, but I’d imagine it’s not the worst beer in the world to harvest dregs from. At any rate, it’s a lovely beer and worth the $16 to give it a try.

This week I worked roughly three 7 hour days in the brewery at Big Dogs and let me say that so far it has been a pleasure. Everybody has been very friendly and willing to help. Sam, the Packaging Director, gets a special shout out for having infinite patience with me as I get my bearings.

Monday was all out keg cleaning day. Thankfully, Big Dogs has a wonderful automated machine so the real trick is just listening for the cleaning cycle to be done while you’re cleaning other things (like the tops of kegs). This task can be slightly more difficult when your head brewer decides he’s going to jam out on his drum set for 20 minutes, but it’s all good in the hood. You can’t have a keg parade without a band.

I didn’t count the number of kegs I ran through, but I pretty much hit it hard from 9am to 3pm without stopping for lunch. We did blow a hose off and shoot caustic cleaning solution everywhere before I got started, which I thought was a fitting introduction to the brewing world. I’ve found that we use some pretty nasty chemicals on the professional side and caution is the name of the game.

On Tuesday morning I tried to assist Sam with filtering the Leglifter Light, which mostly involved peppering him with questions and occasionally closing a valve or two. Below are our various filters.

The rest of the day was filled with odds and ends things like cleaning out the mill room, moving some kegs in cold storage, other random cleaning, etc.

Wednesday was when the powers that be decided to sick me on cleaning the bar’s draught lines. Not only did I unhook serving tanks and push cleaning & sanitizing solution through all the lines, but they also had me break down all the Perlick faucets and scrub the gunk out of them. Breaking down & scrubbing the faucets made me laugh because that was the filmed demonstration on the Cicerone exam. Needless to say, I could up my score on that portion of the test considerably now.

I managed to get through cleaning the lines on 3 of the 8 serving tanks and then it was time to ‘grain out’, also known as the special bonding (and back building) rendezvous between Assistant Brewer and mash tun. I’ve found Big Dogs to have the most enjoyable mash tun for graining out (of the 3 I’ve done) because it doesn’t have any rakes in the way. They also have the nicest tools for getting the job done. I wouldn’t trade their hoe for the world.

Anyway, the batch I was graining out was Balls Of Holly which I’m told is a local favorite in the way of holiday seasonals. All the dates that went into the mash (by way of the open grant) weren’t nearly as bad to get out as I expected them to be. All in all, it was a good day. Oh, and I got insta-trained on the forklift (AKA The Hop Dog 500). The Hop Dog can be a little temperamental about how its wheels are pointed and its steering can get a little loose, but I could tell that we’ll be friends. We’ll quite likely cause some minor damage together from time to time, but no sense crying over unspilled milk.

As for my homebrewing, I’ve decided to launch 2 R&D projects that will hopefully someday be on tap at Big Dogs. I mentioned Dank Dog – the heavy Columbus Saison in my last post, but I’ve also decided to develop Clean Dog IPA (a lighter fruity answer to Big Dogs Dirty Dog IPA). The rough draft recipe for Dank Dog has been drawn up (50% 2-row, 25% pilsner, 12.5% vienna, 8.3% rye, 4.2% honey malt) and now I’m just waiting for the hops (Liberty & Columbus) to show up from Yakima Valley Hops. I also need to figure out how I’m going to ferment the beer warm enough.

Clean Dog IPA, on the other hand, got brewed today in its first iteration. The grain bill is 73% 2-row, 17.4% Vienna, 4.4% Carapils, 3.5% Crystal 15, and 1.7% Crystal 40. The hops are US Magnum for bittering, Liberty & Bravo for flavor and Bravo & Centennial at flameout. Given that the color came out rather dark & my efficiency was supposedly 58%, I’m wondering if the mill at the homebrew store wasn’t set quite right. I’ll have to investigate in the coming days.

My other recent brewing endeavor was a Pumpkin Saison at Clyde’s place on his badass Sabco.

He gets the lion’s share of the credit if the beer turns out incredible, but we did use my huge surplus of UK Pearl malt as the base. I believe he got the recipe and tips for dealing with the pumpkin on this Brewing Network Sunday Session. Putting the roasted pumpkin in a bag seemed to be the way to go.

Well, that’s all for now. Be well and prosper and of course come by and say hi if you find yourself in the Big Dogs neighborhood.

Proost y’all.